Posts Tagged ‘Engine swap’

On not settling.

Posted: March 20, 2015 in Buick, HAMB
Tags: , , , ,

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I came in from the shop day before yesterday, and announced to my wife that the engine was in the Riviera for the last time, a big milestone in this build.  Then, I added somewhat regretfully, that I didn’t use the 5.3 Vortec truck motors original cast aluminum oil pan, sectioned 2 1/2″, because I ran into difficulty likewise shortening the pickup tube for the sump.  I did manage to shorten it the needed amount, but I was having difficulty making the bracket that secured the pickup tube to the windage tray, and wasn’t really happy with how any of it went.  So, in frustration after nearly all day working on this, I put the GM engine swap oil pan on the engine, and put the engine/trans in the car, even though the sump on this pan still hung down below the front crossmember about an inch and half, making the oil pan the lowest part of the chassis.  Not a good thing, on a car with airbag suspension.

She looked at me with an expression of disappointment mixed with irritation (one husbands know well), and said, “I thought that was the point of having the other one shortened?  I thought was the whole point of the air bags, to get the car really low?”  She shook her had and walked away.

I slept on this, and yesterday, pulled the motor back out, took the pan (a GM engine swap pan for LS engines with a slightly shallower, narrow sump to fit these early chassis, to replace the REALLY deep sump truck pans), and with a clear mine, fixed the recalcitrant pickup tube mounts, put it all back together with the modified truck pan, and put the whole thing back in the car.  I also “fixed” the trans crossmember, and made a nice bead rolled panel to blank out the firewalls heater box opening.

I much happier with the modified pan, it’s the same depth as the front crossmember, and I won’t have to hang my head in shame and call a tow truck when I forget to air up the bags and drive off, or catch the pan on a railroad track or manhole cover.

Thanks Kim!

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Gee, that looks tall...

Gee, that looks tall…

Faithful readers will recall that last week I installed the shine new exhaust headers on the 5.3 Vortec after a little creative work with a touch and ball-peen hammer to clear the steering box and right side upper control arm. The engine is now setting on mounts tacked to the frame, the transmission crossmember is done, but before I weld the mounts permanently, I figured I’d better check to make sure the hood would indeed clear the (high mounted) alternator and very tall intake manifold.

I hung the core support and right front fender, and nervously sat the hood down. In order to have it set down all the way, I had to notch the hoods inner support panel over the alternator, and for good measure, I clearanced the alternator bolt boss on the housing about 1/4″ at the front. The result is an easy 1/2″ clearance between the alternator and hood skin. Hurrah!

Now, I can relax a bit, secure that I don’t have to buy a new, low-profile intake manifold and front accessory drive set up. I do have to get an air conditioner compressor mount, but that’s easy. Now I can pull the engine, install the new oil pan with it’s shallower rear sump, clean the frame and weld the mounts in for good.

It feels good to have it working out!

Nip-tuck on the inner panel right over the alternator.

Nip-tuck on the inner panel right over the alternator.

It fits!

It fits!